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EMRI

SEM200

EMRI SEM200 — Autopilot & Track Control System.

Components & Design

Component data being added…

Technical Data

Type Heading, Course and Track Pilot Autopilot
Market History In operation on 1000+ vessels worldwide for almost 2 decades
Steering Capability Single or multiple rudders, Azimuth propellers, Waterjets
Approvals Type approved against MED 96/98/EC

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Common failures & inspection points

Rudder Angle Feedback Continuity & Potentiometer Wear

Verify potentiometer kit replacement intervals: RFC/RFU systems with sliding contact require replacement every 5 years maximum. RFC360-D Hall sensor versions have 10-year service life minimum. Test analog output signals (±12Vdc, ±15Vdc) from feedback units for noise and drift; confirm no mechanical wear in uni-ball links or belt drives on RFU/RFB units.

Steering Response Time & Servo Control Unit Performance

Verify port-to-starboard rudder movement completes within 28-38 seconds per SOLAS requirements. Test RCU servo boxes (RCU10-440, RCU20-440, RCW10-440) for proportional/bang-bang control accuracy. Confirm power supply voltages at KSA control boards are stable (+/-12Vdc, +/-15Vdc, 100Vac). Check no hydraulic lock alarms on torque motors; verify coupling condition.

WMS PLC System Integrity & Redundancy Configuration

Verify WMS (Work Mode Station) PLC firmware version matches documented baseline. Test RSR relay expansion boxes function correctly in multi-rudder systems. Confirm backup power supply (SAB.10/SAB10-230) voltage levels and capacitor condition. Verify hot standby redundancy switches operate without glitches; test fail-over response time.

Bridge & Wheelhouse Indicator Display Accuracy

Test RIB511 and RIF511 rudder angle indicators for calibration accuracy against actual rudder position sensors. Verify analog output (1-0.1mA) continuity from indicators to autopilot control panels. Confirm SEM300 TFT display brightness (800 cd/m²) is within specification and visible from all bridge positions. Check all 4 control panel connections have consistent readouts; verify alarm annunciation.

System Compatibility with Steering Gear Brands & Hydraulic Configuration

Identify installed steering gear brand (Mitsubishi, Kawasaki, ABB, Hatlapa, Hitachi) and confirm correct RCU/ACU model variant is installed. Verify hydraulic pump configuration matches system design: 3-pump systems use RCU10/RCW10 models, 4-pump LNG systems use RCU20-440. Test proportional vs. bang-bang control mode operation per gear manufacturer specifications. Inspect hydraulic hose condition and pressure relief valve settings.

Type-general inspection and maintenance points for this equipment category — not model-specific.

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Equipment Model #147700 · ✓ still in production