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Cochran Ltd.

HW29

Cochran Ltd. HW29 — Compact Hot Water Generation (Industrial/Auxiliary).

Components & Design

Component data being added…

Technical Data

Heat Output 450-4,100 kW
Working Pressure 6.0 bar (up to 10.0 bar)
Types HW29 LT (Low Temp EN14394), HW29 HT (Medium/High Temp EN12953)
Efficiency over 86% seasonal (EN14394)
Design Horizontal Three-Pass Wet Back
Compliance BS EN 12953, BS EN 14394, MCPD
Features H² Ready, NOx <80 mg/kWh

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Common failures & inspection points

Furnace Refractory Condition and Soot Buildup

Visual inspection for cracks, displaced bricks, and excessive soot deposits opposite burner; refractory must be checked twice yearly minimum; over 10mm soot deposits indicate burner adjustment needed

Water Level Gauge Glass Integrity and Contamination

Drain water level glass for 10-15 seconds to verify accurate level reading; functional test of low water alarm weekly; contaminated water requires more frequent draining; ensure gauge glass is clearly visible and not obstructed

Fire Tubes and Stay Bolt Integrity

Internal inspection for tube corrosion, pitting, leaks, and blockages; stays/bolts checked for cracks and looseness; tube thickness verification via hammer test; minimum biennial internal inspections required by Class Society (DNV/Lloyd's)

Water-Side Deposits, Scale, and Corrosion

At least biennial water-side internal inspection essential for boiler longevity; identify hard deposits blocking circulation, oxygen pitting at water line, and general corrosion; proper water treatment is the single most important determinant of safe operation

Safety Equipment Functional Tests (Low Water Alarm, Flame Failure, Relief Valve)

Annual external exam witnessing all safety system tests; verify low water cut-off response time; test flame failure shutdown; Relief valve set point verification per Class Society rules; all safety interlocks must function

Type-general inspection and maintenance points for this equipment category — not model-specific.

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Equipment Model #147537 · ✓ still in production