"> Bauer Kompressoren JUNIOR II 100
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Bauer Kompressoren

JUNIOR II 100

Bauer Kompressoren JUNIOR II 100 — Breathing air, marine, diving, compact portable, paintball, fire service.

Components & Design

Component data being added…

Technical Data

Free Air Delivery 100 l/min
Pressure Range 90-330 bar
Construction 3-stage piston compressor
Weight 46 kg
Dimensions 660x360x420 mm
Filter System P 21 breathing air filter (DIN EN 12021)
Units Sold >100,000 worldwide

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Common failures & inspection points

Corrosion of frame, coolers, valves, and internal components from salt spray, humidity, and marine atmosphere exposure

Visual inspection of aluminum/steel frame for oxidation, white crusting, pitting; check stainless steel components for discoloration; verify corrosion-inhibiting paint coating integrity; inspect cooler fins for salt deposits and blockage

Breathing air contamination (moisture, oil vapors, particulates, CO/CO2 levels) exceeding DIN EN 12021 standards due to filter saturation or system leaks

Test filter cartridge saturation using B-TIMER counter; verify P 21/P 31/P 41/P 61 filter system integrity; measure air quality (max 5 ppm CO2, <3 ppm CO, <0.5 mg/m³ oil mist); check for moisture condensation in cooler system and separator drain lines

Cooling system fouling (salt deposits, algae, mineral buildup) causing overheating and inefficient heat transfer, especially in marine/tropical environments

Inspect intercooler and aftercooler fins for blockage and deposits; verify cooling water quality (minimum drinking water standard); check automatic condensate drain functionality and discharge line patency; measure compressor block temperature during operation

Vibration damage, fatigue cracking, or bearing wear due to inclination angle exceeding 30 degrees, uneven deck mounting, or loose fasteners

Verify mounting deck inclination <30 degrees; check all frame fasteners for tightness and corrosion; inspect piston rings and bearings for wear; listen for abnormal vibration/knocking; verify anti-vibration frame (MINI-VERTICUS/VERTICUS) condition

Oil consumption imbalance, leakage, or degradation from contamination, heat exposure, or extended maintenance intervals beyond recommended schedule

Check oil level and color; verify oil meets BAUER specifications; inspect gaskets and seals for weeping; review maintenance records for oil drain intervals; test oil quality (water content, viscosity, acid number); inspect drain valve and separator oil discharge

Type-general inspection and maintenance points for this equipment category — not model-specific.

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Equipment Model #145607 · ✓ still in production