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TPS-F 44-F

Turbocharger · Turbochargers

Technical data from manufacturer or class sources · not yet verified by a person​‍​‍⁠‍‍‍​‌‌​⁠⁠​⁠‌‌‍‍

The ABB Turbocharging / Accelleron TPS‑F 44‑F is a high‑performance turbocharger for four‑stroke medium‑speed marine diesel engines, delivering up to 5 500 kW and meeting IMO Tier III NOx limits.

Specifications

Technical data.reference — unverified

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Frame Size44-F
Power max (kW)5500
Inspection

Inspector Detail ✓ verified

Common issues

  • Compressor wheel fouling due to poor air filtration
  • Turbine blade erosion from exhaust gas contamination
  • Bearing wear and vibration caused by improper lubrication or misalignment
  • Seal leakage resulting in turbocharger performance degradation
  • Overspeed protection system malfunction
  • Compressor surge due to incorrect turbocharger sizing or operation
  • Lubrication oil contamination or degradation

Inspection checklist

  • Visual inspection of compressor and turbine blades for fouling or erosion
  • Check of bearing condition and vibration levels
  • Verification of proper lubrication oil level, quality, and flow rate
  • Inspection of seal condition and replacement as needed
  • Checking of overspeed protection system functionality
  • Verification of correct turbocharger operation and performance
  • Examination of exhaust gas system for signs of contamination or blockage
  • Check of compressor inlet air filter condition and replacement as needed
  • Verification of turbocharger mounting and alignment

Service intervals

major_overhaul25000 to 30000 hours
bearing_replacement10000 to 15000 hours
seal_replacement5000 to 10000 hours
compressor_blade_cleaning1000 to 5000 hours

Typical wear limits

compressor_wheel10% of original blade height
turbine_blade5% of original blade height
bearing0.1 to 0.2 mm of radial clearance

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Compressor wheel
  • Turbine blade set
  • Bearing set
  • Seal kit
  • Lubrication oil pump
  • Overspeed protection system components
  • Compressor inlet air filter elements

Safety

  • Risk of turbocharger overspeed and subsequent damage or explosion
  • Potential for hot exhaust gas leakage and associated fire hazard
  • Compressor surge and resulting vibration or damage to surrounding equipment

Class survey

The class surveyor will typically verify the turbocharger's performance, inspect for signs of wear or damage, and review maintenance records to ensure compliance with manufacturer recommendations and regulatory requirements.

Estimated lifetime: 40000 to 50000 hours

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