"> ABB / Accelleron A200-M-65
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ABB / Accelleron

A200-M-65

The ABB Accelleron A200-M-65 is a high‑performance marine turbocharger featuring a radial compressor and axial turbine, designed to boost air intake for large two‑stroke diesel main engines.

Inspector Detail

Common issues

  • Compressor wheel fouling from intake air contaminants, reducing efficiency
  • Turbine-side fouling and deposits from HFO combustion residues, worse with poor fuel quality
  • Bearing wear (radial/axial) from lube oil contamination or extended service life
  • Nozzle ring erosion or deposit buildup affecting turbine performance
  • Compressor inlet silencer/filter element clogging
  • Rotor imbalance from uneven fouling or blade damage, showing up as increased vibration

Inspection checklist

  • Visual inspection of compressor and turbine wheels for fouling, erosion, and blade damage (borescope where accessible)
  • Measure bearing clearance at scheduled service
  • Monitor and trend vibration on the turbocharger casing
  • Check effectiveness of compressor and turbine water-washing (if fitted)
  • Inspect nozzle ring condition
  • Check speed sensor and lube oil supply system
  • Inspect casing and bearing housing for oil leakage

Service intervals

Compressor water-washing typically every 100-250 running hours depending on fouling rate
Turbine water-washing (if fitted) per maker's schedule, commonly every 250-500 hours
Bearing inspection/overhaul typically every 12,000-16,000 hours or per maker's TC service interval
Full overhaul (rotor, bearings, seals) typically every 16,000-24,000 hours - varies with fuel quality and washing practice

Typical wear limits

Radial bearing clearance clearance values are frame-size specific for this turbocharger family - confirm the exact figure against ABB/Accelleron's service documentation rather than a generic number
Rotor axial float typically a fraction of a millimeter per maker's tolerance - confirm against the maker's manual

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Bearing set (radial and thrust/axial)
  • Sealing air system components (labyrinth seals, piston rings)
  • Nozzle ring
  • Balanced spare rotor assembly (recommended for large units on extended trading)

Safety

  • High-speed rotor - risk of serious damage or injury from an uncontained failure if fouling or imbalance is ignored
  • Hot turbine-side casing surfaces
  • Compressed air/water washing systems operate under pressure
  • Overspeed risk if the engine control system fails to limit load appropriately

Class survey

Turbocharger overhaul records and bearing condition are typically reviewed as part of the main engine's Continuous Survey Machinery programme; class expects evidence that the maker's recommended overhaul interval is being followed, or a condition-based justification for extension.

Estimated lifetime: Large marine turbochargers of this type are typically designed for bearing overhaul intervals in the 12,000-24,000 hour range, with the rotor/casing structure expected to last the engine's service life given proper washing and lubrication practice - the actual interval is fuel-quality and maintenance dependent

Components & Design

Component data being added…

Technical Data

compressor type radial
turbine type axial
engine bore range mm 600-960
pressure ratio 4.6
air flow kg s 58.0
suitable for 2-stroke

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Equipment Model #126199 · ✓ still in production