OceanSphereENGINES

5L5DK-20

Main Engine 4-Stroke · Main Engines (4-Stroke)

Class-certified type (DNV register) · technical data sheet not yet verified​‌⁠‍​‍​‍⁠⁠​⁠⁠​‌‌‍‌⁠‍
925 kWPower
5Cylinders
200 mmBore
300 mmStroke
Daihatsu in the SpecCodex register — view brand page →

The Daihatsu 5DK-20 is a vertical, water‑cooled, direct‑injection 4‑stroke diesel engine delivering 925 kW at 900 rpm, designed primarily for shipboard auxiliary power generation with dual fuel capability (HFO/MDO).

Specifications

Technical data.reference — unverified

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TypeVertical water-cooling direct injection 4-cycle diesel engine
Mean Effective Pressure (Pme)2.16-2.45 MPa
Piston Speed @ 900 RPM9.00 m/sec
Piston Speed @ 720 RPM7.20 m/sec
6DK-20e Dry Weight16.0 tonnes (16000 kg)
5DK-20e Dry Weight13.5 tonnes (13500 kg)
8DK-20e Dry Weight22.0 tonnes (22000 kg)
Displacement (6-cylinder calculated)56.5 liters (56500 cc)
Cooling SystemJacket cooling with fresh water and sea water cooler option
Fuel InjectionDirect injection with nozzle cooling system (critical for HFO operation)
Starting SystemDirect electric start (6DK+); Air motor start (5DK)
Power (kW)925
Speed (rpm)900
Fuel TypeHFO/MDO
ConfigurationL
Inspection

Inspector Detail

Common issues

  • Exhaust valve and seat wear leading to rising exhaust temperature and eventual leakage, common on continuously running generator sets
  • Cylinder liner and piston ring wear affecting compression and increasing lube oil consumption over extended hours
  • Fuel injection pump/injector wear causing poor combustion, seen as smoke and cylinder temperature deviation
  • Turbocharger fouling reducing available power and raising exhaust temperatures
  • Governor linkage/actuator wear affecting load sharing and frequency stability when paralleled with other generators
  • Lube oil cooler or fresh water cooler fouling causing elevated jacket water or oil temperature
  • Crankcase oil contamination (water, fuel) from gasket or injector seal degradation

Inspection checklist

  • Trend exhaust gas temperature per cylinder and compare deviation between cylinders
  • Check turbocharger boost pressure and speed against the load diagram
  • Inspect valve clearances and rocker gear at scheduled intervals
  • Sample lubricating oil for water, fuel dilution, TBN and wear metal content
  • Inspect fuel injectors and check spray pattern/opening pressure at overhaul
  • Check governor response and load-sharing performance during a parallel operation test
  • Inspect turbocharger for fouling and bearing play
  • Verify safety trips (overspeed, low lube oil pressure, high jacket water temperature) function correctly
  • Check generator winding insulation resistance in conjunction with the engine inspection

Service intervals

Valve clearance checkper maker manual, typically every 2,000 running hours
Injector servicetypically every 4,000-6,000 running hours
Turbocharger inspection/overhaultypically every 8,000-12,000 running hours
Lube oil analysisevery 250-500 running hours or per PMS
Piston/liner inspectiontypically every 8,000-12,000 running hours per the maker's scheme

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Cylinder liner bore weartypically up to about 0.3-0.4% of nominal bore for this class before renewal is considered - confirm against the engine's own manual
Piston ring gaptypically 0.6-1.2 mm for this bore class - confirm against the engine's own manual
Main bearing clearancetypically 0.10-0.25 mm depending on journal size - confirm against the maker's tolerance table

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Cylinder liner
  • Piston and ring set
  • Exhaust/inlet valves and seats
  • Fuel injector assembly
  • Main and big-end bearing shells
  • Turbocharger repair kit

Safety

  • Crankcase explosion risk following undetected bearing overheating - follow the cooling-down procedure before opening inspection doors
  • High-pressure fuel injection equipment can cause injection injury - depressurise before disconnecting lines
  • Hot exhaust and turbocharger surfaces during running inspection
  • Rotating coupling/flywheel guarding must be verified before running with covers removed

Class survey

Generator engines are typically surveyed under Continuous Machinery Survey or at periodic renewal survey; class reviews running hours against the maker's maintenance scheme and any open overdue maintenance items. Insulation resistance and protective device testing on the connected generator is usually checked alongside the engine.

Estimated lifetime: Auxiliary generator engines of this class typically achieve 80,000-120,000+ running hours between major overhauls with proper maintenance; actual life depends on load factor and maintenance history.

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