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18V48/60CR

Main Engine 4-Stroke · Main Engines (4-Stroke)

Class-certified type (DNV register) · technical data sheet not yet verified​‌⁠‍​‌⁠‍​‍‌⁠‌‌​‌‌‍⁠‍
18Cylinders
480 mmBore
600 mmStroke

The MAN 18V48/60CR is an 18‑cylinder V‑type medium‑speed marine diesel engine delivering up to 19,800 kW at 500 rpm, featuring a high‑pressure common‑rail injection system and Tier III emissions compliance.

Specifications

Technical data.reference — unverified

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Bore480 mm
Stroke600 mm
Swept volume per cylinder108.6 dm³
Fuel consumption (SFOC) at MCR181 g/kWh
Fuel consumption (SFOC) at 85% MCR173-173.5 g/kWh
Specific lube oil consumption (SLOC)0.5 g/kWh
Mean Effective Pressure (MEP)25.8-26.5 bar
Power per cylinder1,200 kW per cylinder (V-config), 1,200 kW per cylinder (L-config)
Injection systemAdvanced electronic common rail (HPCR)
TurbochargingHigh efficiency constant pressure MAN TCA series with two-stage configuration
Emissions complianceIMO Tier II and IMO Tier III (with SCR system)
Power-to-weight ratio12.3-14.7 kg/kW (varies by configuration)
Speed (rpm)500
Fuel TypeHFO/MDO
ConfigurationV
Inspection

Inspector Detail

Common issues

  • Common-rail high-pressure pump wear or leakage
  • Injector control valve failures triggering a cylinder cut-out
  • Turbocharger fouling reducing charge air pressure across the multiple turbochargers fitted to this size
  • Exhaust valve seat burning or cracking under sustained high load
  • Piston ring/liner wear from incorrect cylinder lubrication feed rate
  • SCR/exhaust after-treatment fouling affecting back-pressure, where fitted for Tier III compliance
  • Camshaft-driven valve train wear
  • Crankcase oil mist detector fouling reducing detection sensitivity

Inspection checklist

  • Check exhaust temperature spread and common-rail pressure trend per cylinder
  • Inspect turbochargers for fouling and vibration
  • Check injector control valve function via the engine monitoring system's alarm history
  • Measure cylinder liner wear against the maker's limits
  • Inspect the SCR catalyst and reductant system, if fitted
  • Check main/big-end bearing clearances at scheduled intervals
  • Verify governor and safety system function (overspeed, low lube oil pressure trips)
  • Inspect charge air coolers for fouling and leakage
  • Check crankcase oil mist detector function
  • Inspect vibration damper condition

Service intervals

Lube oil analysisevery 250-500 hours
Injector/common-rail component inspectionper condition-based monitoring, typically 8,000-12,000 hours or on alarm trend
Turbocharger overhaultypically 12,000-16,000 hours
Cylinder liner/piston overhaultypically 16,000-24,000 hours, condition-based
SCR catalyst inspection (if fitted)typically annual or per the maker's schedule
Main bearing inspectiontypically 12,000-16,000 hours or per the class CSM scheme

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Cylinder liner weartypically up to about 0.3-0.4% of nominal bore before renewal is considered - confirm against the maker's manual
Main bearing clearancetypically 0.20-0.45 mm depending on journal diameter - confirm against maker's tables
Piston ring gaptypically 1.0-2.0 mm for this bore class - confirm against maker's tables

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Injector/injection valve units
  • Common-rail high-pressure pump spares
  • Cylinder head gasket set
  • Piston ring set
  • Main/big-end bearing shells
  • Turbocharger repair kit
  • Exhaust valve and seat set
  • SCR catalyst elements, if fitted, on a condition basis

Safety

  • Crankcase explosion risk - respect the mandatory cooling period before opening inspection doors after an overheat or bearing alarm
  • High-pressure common-rail fuel system carries a residual-pressure hazard - follow the maker's depressurization/lock-out procedure before opening injection components
  • Hot surfaces on the exhaust manifold, turbochargers and SCR system
  • Starting air system stored pressure
  • Large rotating masses - flywheel and coupling guarding must be in place, and the engine locked out before barring

Class survey

Engines this size are typically enrolled in Continuous Survey of Machinery (CSM), allowing component-based renewal instead of a fixed overhaul date. For Tier III compliance via SCR, class will also want NOx Technical Code documentation and SCR maintenance records. Crankcase inspection, governor/overspeed trip tests and bearing clearance records are typically required at each survey window.

Estimated lifetime: Large medium-speed trunk piston main engines of this class are typically designed for 80,000-120,000+ running hours between major overhauls or renewals, with liners, pistons and injection components renewed on shorter condition-based cycles - actual life depends on load profile, fuel quality and maintenance regime.

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