OceanSphereENGINES

6DK-28

Main Engine 4-Stroke · Main Engines (4-Stroke)

Technical data from manufacturer or class sources · not yet verified by a person​‌​​‌​‍⁠‌‍​​⁠⁠​‍‌​‌‌
2,400 kWPower
6Cylinders
280 mmBore
390 mmStroke
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The Daihatsu 6DK-28 is a medium-speed trunk piston marine diesel engine designed for heavy-duty applications. This engine, part of the DK-28 family, boasts a six-cylinder, L-configuration design with a bore of 280 mm and a stroke of 390 mm. Operating at 720 rpm, it delivers a power output of 2400 kW, fueled by HFO or MGO. The engine adheres to IMO Tier II/III emission standards and features a forced lubrication system with water-cooled exhaust manifolds. Specific fuel consumption ranges from 178 to 190 g/kWh, and the piston speed is 9.36 m/sec. Common maintenance issues include connecting rod bolts hitting the frame, ring groove wear requiring chromium plating, loosening of the fuel injection pump tappet adjustment screw, pulse absorber degradation, and crankshaft journal wear in high-service applications. Regular inspection and timely intervention can help mitigate these issues and ensure the engine's reliability and longevity.

Specifications

Technical data.from datasheet

Every value below comes from the manufacturer datasheet or class-society record on file for this model.

Specific Fuel Consumption (DK-28)178-190 g/kWh
Bore Mean Effective Pressure (Pme)DK-26: 2.11-2.43 MPa; DK-28: 2.33-2.43 MPa
Piston Speed (720 rpm)DK-26: 9.12 m/sec; DK-28: 9.36 m/sec
Weight (8DK-28e approx.)46 tonnes / 9500-13500 kg depending on variant
Design Type4-stroke, turbocharged, intercooled, direct injection
Emission StandardIMO Tier II/III
LubricationForced system with water-cooled exhaust manifold
ConfigurationL
Speed (rpm)720
Fuel TypeHFO/MGO
TechnologyMedium-Speed Trunk Piston
Displacement l per cyl24.0
📄
Download datasheet (PDF) (7951 KB)
Inspection

Inspector Detail

Common issues

  • Cylinder liner wear or scuffing, accelerated by HFO operation and poor cylinder lubrication
  • Piston ring sticking from carbon buildup when running on heavy fuel oil
  • Turbocharger fouling reducing charge air pressure and raising exhaust temperature
  • Injector wear or dribbling causing black smoke and uneven cylinder loading
  • Exhaust valve burning or seat wear from sustained high-load running
  • Jacket cooling water corrosion where inhibitor dosing is not maintained
  • Lube oil contamination from fuel/water dilution accelerating bearing wear
  • Main/big-end bearing wear over extended running hours

Inspection checklist

  • Check exhaust gas temperature spread between cylinders
  • Inspect turbocharger for fouling and bearing play
  • Check cylinder liner bore condition and wear pattern
  • Inspect piston rings for wear or sticking at overhaul
  • Check fuel injector spray pattern and opening pressure
  • Verify jacket cooling water treatment/corrosion inhibitor concentration
  • Sample and analyse crankcase lube oil for water or fuel contamination
  • Check main and big-end bearing clearances at scheduled overhaul
  • Test governor and overspeed trip function
  • Inspect turbocharger air filter/silencer element

Service intervals

Lube oil sample analysismonthly
Lube oil and filter changeper maker specification and oil analysis trend
Fuel injector overhaulevery 4,000-6,000 running hours
Piston/liner inspection (top overhaul)every 8,000-12,000 running hours
Main/big-end bearing inspectionevery 12,000-16,000 running hours
Turbocharger overhaulevery 8,000-12,000 running hours, per maker interval
Cooling water treatment checkmonthly

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Cylinder liner wearcommonly limited to roughly 0.3-0.5% of bore diameter for this class of medium-speed trunk piston engine before renewal is considered - confirm the exact figure against Daihatsu's manual
Piston ring end gapwear limit typically in the low millimetres for this bore/stroke - confirm against Daihatsu's DK-28 manual rather than a generic figure
Main/big-end bearing clearancetypically in the range of a few tenths of a millimetre depending on journal size - confirm against the maker manual before condemning a bearing

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Fuel injector
  • Piston ring set
  • Cylinder liner
  • Exhaust valve and seat
  • Main bearing shells
  • Big-end bearing shells
  • Turbocharger nozzle ring/bearing kit
  • Cylinder head gasket set

Safety

  • High-pressure fuel injection system - a fine fuel jet can penetrate skin, never check for leaks by hand
  • Hot exhaust manifold and turbocharger surfaces
  • Crankcase explosion risk on an engine this size - relief doors/valves and the oil mist detector must be kept functional
  • Rotating flywheel and coupling guards must be fitted before running
  • Heavy fuel oil handling - burns from hot HFO and associated fire risk

Class survey

Main propulsion engines are Continuous Survey Machinery items; class attends crankshaft deflection readings, bearing clearance records and governor/overspeed trip tests at survey, with running hours since major overhaul and oil analysis trends reviewed where the vessel is enrolled in a Continuous Machinery Survey scheme.

Estimated lifetime: Medium-speed trunk piston main engines of this class typically run to a major overhaul around 24,000-32,000 running hours with liner/piston renewal, with overall engine life exceeding 100,000 hours through successive parts renewal - typical for this engine family.

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