OceanSphereENGINES

8DK-20

Main Engine 4-Stroke · Main Engines (4-Stroke)

Technical data from manufacturer or class sources · not yet verified by a person​‌​​‌​‍⁠​‌​‌‌​​‍‌​‌​
1,600 kWPower
8Cylinders
200 mmBore
300 mmStroke
Daihatsu in the SpecCodex register — view brand page →

The Daihatsu 8DK-20 is an eight‑cylinder, medium‑speed (720–900 rpm) vertical trunk‑piston diesel engine designed for auxiliary power generation on merchant vessels, capable of running on both HFO and MGO.

Specifications

Technical data.reference — unverified

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TypeVertical water-cooling direct injection 4-cycle diesel engine
Mean Effective Pressure (Pme)2.16-2.45 MPa
Piston Speed @ 900 RPM9.00 m/sec
Piston Speed @ 720 RPM7.20 m/sec
6DK-20e Dry Weight16.0 tonnes (16000 kg)
5DK-20e Dry Weight13.5 tonnes (13500 kg)
8DK-20e Dry Weight22.0 tonnes (22000 kg)
Displacement (6-cylinder calculated)56.5 liters (56500 cc)
Cooling SystemJacket cooling with fresh water and sea water cooler option
Fuel InjectionDirect injection with nozzle cooling system (critical for HFO operation)
Starting SystemDirect electric start (6DK+); Air motor start (5DK)
ConfigurationL
Speed (rpm)900
Fuel TypeHFO/MGO
TechnologyMedium-Speed Trunk Piston
Displacement l per cyl9.4
Inspection

Inspector Detail

Common issues

  • Turbocharger fouling reducing charge air pressure and power availability
  • Fuel injector wear or dribbling causing incomplete combustion and increased exhaust smoke
  • Cylinder liner wear from mismatched lube oil feed rate
  • Piston ring/groove carbon build-up
  • Charge air cooler fouling
  • Governor/speed control drift affecting load sharing when running in parallel with other generators
  • Exhaust valve burning from overload or poor injection timing
  • Torsional vibration damper deterioration

Inspection checklist

  • Check exhaust gas temperature spread between cylinders
  • Inspect turbocharger for fouling and bearing play
  • Check fuel injector spray pattern and opening pressure
  • Measure cylinder liner wear against the maker's limits
  • Verify governor response and load-sharing behaviour when paralleled with other gensets
  • Check crankcase oil for contamination and wear metals
  • Inspect charge air cooler for fouling and leakage
  • Verify overspeed trip and low lube oil pressure shutdown function
  • Inspect vibration damper condition
  • Check exhaust valve clearance at scheduled intervals

Service intervals

Lube oil analysisevery 250-500 running hours
Fuel injector inspection/overhaultypically 4,000-6,000 hours, shorter than main engine duty due to typical continuous genset running
Turbocharger inspectiontypically 6,000-10,000 hours
Cylinder liner/piston overhaultypically 12,000-18,000 hours, condition-based
Valve overhaultypically 6,000-10,000 hours
Governor/load-sharing calibration checktypically annual or after any control system work

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Cylinder liner wear (bore increase)typically up to about 0.3-0.4% of nominal bore before renewal is considered - confirm against the engine manual
Piston ring gaptypically 0.6-1.2 mm for this bore class - confirm against maker's tables
Main bearing clearancetypically 0.10-0.25 mm depending on journal diameter - confirm against maker's tables

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Fuel injector nozzles/injector assemblies
  • Cylinder head gasket set
  • Piston ring set
  • Main and big-end bearing shells
  • Turbocharger repair kit
  • Exhaust valve and seat set
  • Charge air cooler gasket set

Safety

  • Crankcase explosion risk - respect the mandatory cooling period before opening inspection doors after an overheat or bearing alarm
  • Hot exhaust manifold and turbocharger surfaces
  • High-pressure fuel injection lines
  • Rotating flywheel/generator coupling guarding
  • Parallel-running generator sets carry an electrical hazard at the switchboard in addition to the mechanical hazards of the engine

Class survey

Auxiliary engines this size are typically covered by the vessel's machinery survey scheme; where enrolled in Continuous Survey of Machinery, class will want running-hour logs, crankcase inspection records, and governor/overspeed trip test evidence, plus confirmation that load-sharing and blackout-recovery performance has been demonstrated.

Estimated lifetime: Medium-speed genset engines of this class are typically run to 60,000-90,000 hours between major overhauls when well maintained, though continuous-duty auxiliary generators often accumulate hours faster than main engines and may see shorter effective intervals - confirm against the maker's maintenance schedule for the specific duty profile.

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