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7L48/60CR

Main Engine 4-Stroke · Main Engines (4-Stroke)

Technical data from manufacturer or class sources · not yet verified by a person​‌​​‌​‍​‌⁠⁠‌‍‌​‍​⁠‌​
7Cylinders
480 mmBore
600 mmStroke

The MAN 7L48/60CR is a 7‑cylinder, medium‑speed (500 rpm) marine diesel engine delivering about 8.4 MW of power, distinguished by its high‑pressure common‑rail fuel injection and two‑stage turbocharging for low specific fuel consumption.

Specifications

Technical data.reference — unverified

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Bore480 mm
Stroke600 mm
Swept volume per cylinder108.6 dm³
Fuel consumption (SFOC) at MCR181 g/kWh
Fuel consumption (SFOC) at 85% MCR173-173.5 g/kWh
Specific lube oil consumption (SLOC)0.5 g/kWh
Mean Effective Pressure (MEP)25.8-26.5 bar
Power per cylinder1,200 kW per cylinder (V-config), 1,200 kW per cylinder (L-config)
Injection systemAdvanced electronic common rail (HPCR)
TurbochargingHigh efficiency constant pressure MAN TCA series with two-stage configuration
Emissions complianceIMO Tier II and IMO Tier III (with SCR system)
Power-to-weight ratio12.3-14.7 kg/kW (varies by configuration)
ConfigurationL
Speed (rpm)500
Fuel TypeHFO/MGO
TechnologyCommon Rail (CR)
Displacement l per cyl108.6
Inspection

Inspector Detail

Common issues

  • common rail injector wear or leakage causing uneven cylinder loads
  • cylinder liner wear or bore polishing
  • piston ring wear
  • turbocharger fouling or bearing wear
  • camshaft/roller follower wear in the valve train
  • cooling water leakage into the cylinder from liner O-ring failure
  • lube oil contamination from blow-by or cooler leakage

Inspection checklist

  • check exhaust gas temperature deviation between cylinders
  • inspect common rail injectors for leakage or dribbling
  • measure cylinder liner wear
  • check piston ring condition and ring groove wear at overhaul
  • inspect turbocharger for fouling and bearing play
  • check camshaft and valve train wear
  • verify rail pressure against setpoint
  • review lube oil and cooling water analysis trends

Service intervals

Injector inspection/exchangetypically every 8,000-12,000 running hours or per the maker's PMS - confirm against MAN's manual
Cylinder liner/piston inspectiontypically every 12,000-16,000 hours
Turbocharger overhaultypically every 12,000-24,000 hours
Lube oil analysisevery 500 running hours or monthly
Valve clearance checkper maker's schedule, typically every 4,000-6,000 hours

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Cylinder liner wearmedium-speed engines of this class are generally reassessed in the region of 0.3-0.5 mm per 100 mm bore diameter as a general benchmark - confirm the exact MAN 48/60CR limit in the engine manual
Piston ring gapcompare the measured gap against the maker's new and maximum allowable gap for this bore rather than a generic figure

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • common rail fuel injectors
  • piston rings
  • cylinder liners
  • turbocharger bearing cartridge
  • cylinder head gaskets/O-rings
  • exhaust valves

Safety

  • high-pressure common rail fuel system - injury risk from fuel injection even at low visible leakage
  • hot exhaust and turbocharger surfaces
  • crankcase explosion risk from oil mist
  • heavy component handling (cylinder head, piston) during overhaul
  • starting air system pressure hazard

Class survey

MAN 48/60CR engines fall under Continuous Survey Machinery; class typically reviews crankshaft deflection readings, cylinder unit overhaul records, common rail pressure/leak-off trend data and turbocharger condition at each survey cycle.

Estimated lifetime: Medium-speed four-stroke engines of this class are generally designed for a major overhaul cycle in the order of 24,000-32,000 running hours per cylinder unit, with overall engine service life well beyond 100,000 hours given proper maintenance - confirm intervals against MAN's maker's manual

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