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DELLNER BUBENZER GERMANY GmbH

TS 200, TS 320, TS 500, TS 800, TS 1250, TS 2000

Winch Brake · Crane & Lifting Components

Class-certified type (DNV register) · technical data sheet not yet verified​​⁠‌‌‍‌‍⁠‌‍⁠​‌​‌‌​⁠‍

TS 200, TS 320, TS 500, TS 800, TS 1250, TS 2000 by DELLNER BUBENZER GERMANY GmbH. DNV TA certificate TAS000006T.

Specifications

Technical data.reference — unverified

Do you have the manufacturer datasheet for this model? Send it with the enquiry form — we check it and name the source.

Max braking torque TS 2002000 Nm
Max braking torque TS 3203200 Nm
Max braking torque TS 5005000 Nm
Max braking torque TS 8008000 Nm
Max braking torque TS 125012600 Nm
Max braking torque TS 200020000 Nm
Friction coefficient0,38
Inspection

Inspector Detail

Common issues

  • Brake pad/lining wear reducing holding torque
  • Spring pack fatigue reducing applied braking force over time
  • Hydraulic or air-operated release system leakage preventing full brake release
  • Disc scoring or corrosion affecting friction consistency
  • Position/release indication switch misalignment giving a false brake-release signal
  • Caliper guide pin seizure from corrosion, causing uneven pad wear

Inspection checklist

  • Measure brake pad/lining thickness against the maker's minimum
  • Function-test spring-applied brake holding torque per the maker's procedure
  • Check release system pressure (hydraulic or air-operated) against maker specification
  • Inspect the brake disc for scoring, cracking or corrosion
  • Verify position/release indication switches against actual caliper position
  • Check caliper mounting bolts and guide pins for looseness or corrosion
  • Inspect the spring pack housing for corrosion or damage
  • Test fail-safe application: brake applies on loss of release pressure

Service intervals

Pad/lining thickness checkevery 6-12 months, or per the running-hour interval in the maker manual
Brake holding torque testannual
Release system pressure/leak checkannual
Spring pack overhaulper maker schedule, typically 5-10 years or condition-based
Disc inspectionannual

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Brake pad/lining thicknessrenew per the maker's stated minimum - confirm against the specific TS-series manual, no generic figure should be assumed
Disc thicknessrenew below the maker's minimum disc thickness, which is design-specific - confirm against the maker manual

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Brake pad/lining set
  • Caliper seal kit
  • Spring pack cartridge, where modular
  • Position/release indication switch
  • Hydraulic hose/fitting set

Safety

  • Spring-applied brakes store significant mechanical energy - follow the maker's safe release/lockout procedure before dismantling
  • Crush hazard from unexpected brake release or disc rotation during testing
  • Hydraulic system pressure hazard during release-circuit work
  • Failure of the holding brake on a loaded winch or thruster is a life-safety issue - never defeat the fail-safe function for convenience

Class survey

Note: the catalog category for this entry (PV Valves & Vent Systems) does not match the manufacturer's actual product. Dellner Bubenzer is a specialist brake system manufacturer, and the TS designation is part of its spring-applied disc brake range used on winches, thrusters, cranes and similar equipment, not a pressure/vacuum valve. This entry addresses that actual product and should be re-verified against the DNV TA certificate (TAS000006T) before publishing. Class typically surveys these brakes as part of the associated machinery or lifting appliance's survey scope, with holding-torque and fail-safe release tests demonstrated at survey.

Estimated lifetime: Spring-applied brake units are generally designed for the equipment's full structural service life; friction linings and seals are wear/service items renewed well within that on a condition-based schedule tied to operating cycles rather than a fixed hour figure.

Classification

DNV type approval

Listed in the DNV Approval Finder at the time we recorded it. The certificate is issued by DNV, not by us; check its current status at DNV.

CertificateTAS000006T
Open the certificate at DNV
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