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HANSA-FLEX AG

HD100-1SN, HD200-2SN, HD200T-2SN, KP100-1SC, KP200-2SC, KP200S-2SC, Fire resistant type

Industrial Hose · Pipe Connections & Fittings

Class-certified type (DNV register) · technical data sheet not yet verified​​‍⁠‌⁠⁠​‌​‍⁠⁠​​‌‌‌‌‌

HANSA-FLEX HD100-1SN, HD200-2SN, HD200T-2SN, KP100-1SC, KP200-2SC, KP200S-2SC, Fire resistant type by HANSA-FLEX AG. DNV TA certificate TAP00000N3.

Inspection

Inspector Detail

Common issues

  • Note: the order data tags this as 'Marine Cables & Wiring' - the designations (1SN, 2SN, 1SC, 2SC) are standard hydraulic hose classifications (single/double wire-braid, compact spiral), so this is a hydraulic hose product line, not electrical cable. Content below covers hydraulic hose.
  • External cover cracking, abrasion or ozone/UV degradation exposing the wire reinforcement
  • Corrosion of the internal wire braid/spiral reinforcement hidden under an intact-looking cover
  • Leakage at crimped end fittings from incorrect crimp diameter or fitting mismatch
  • Hose failure/whip from exceeding minimum bend radius or from chafe against structure
  • Kinking during installation reducing flow and weakening the hose wall
  • Use of the hose beyond its calendar shelf-life/service-life regardless of visual condition

Inspection checklist

  • Check the manufacture-date band/tag on each hose against the maker's or class shelf-life/service-life guidance
  • Visually inspect the cover for cracking, blistering, abrasion or exposed reinforcement
  • Inspect crimped fittings for leakage, corrosion or movement
  • Check routing for chafe points, tight bends below minimum radius, and missing chafe guards/clamps
  • Pressure-test any newly made-up hose assembly before entry into service
  • For fire-resistant type hoses near hot surfaces (e.g. exhaust, steering gear), confirm correct type is fitted where required
  • Check hose support clamps are intact and correctly spaced
  • Review PMS records for hoses due for calendar-based replacement

Service intervals

Calendar-based replacement regardless of visual conditioncommonly every 4-6 years from date of manufacture per class/flag/owner policy for high-pressure and fire-critical hydraulic hoses - confirm the exact figure against applicable class rules and the hose's own DIN EN 853/857 data, do not assume a universal number
Visual inspectionevery 6-12 months or per PMS
Crimp/fitting leak checkat each visual inspection
Pressure test after any new assembly or repaireach time a hose is made up or repaired

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Critical spares

  • Matching hose assemblies of the correct pressure class/DN size (1SN, 2SN, 1SC, 2SC or fire-resistant type as applicable)
  • Correctly rated crimped end fittings
  • Hose clamps and chafe guards
  • Fire-resistant sleeving/wrap where required by the application

Safety

  • High-pressure fluid injection injury from pinhole leaks - do not check leaks with bare hands
  • Hose whip on sudden failure under pressure
  • Hydraulic fluid fire risk where hoses run near hot surfaces - this is the reason fire-resistant types exist
  • Stored energy release when disconnecting pressurised hoses - depressurise and isolate first

Class survey

Where these hoses are fitted in class-relevant systems near hot surfaces (steering gear, fuel lines, engine room), class/flag rules commonly require fire-resistant or fire-tested hose and calendar-based replacement records rather than condition alone - keep manufacture-date records and replacement history in the PMS for survey.

Classification

DNV type approval

Listed in the DNV Approval Finder at the time we recorded it. The certificate is issued by DNV, not by us; check its current status at DNV.

CertificateTAP00000N3
Open the certificate at DNV
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