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Dual Shield 4130N / C1

General Welding Consumables · Welding Consumables

Class-certified type (DNV register) · technical data sheet not yet verified​​‍⁠​‌⁠⁠‍⁠​​‌‌‌⁠‌‌‍​

Dual Shield 4130N / C1 by ESAB Seah Corp. DNV TA certificate TAW00000MC.

Inspection

Inspector Detail

Common issues

  • Porosity from moisture-contaminated flux-cored wire due to inadequate storage or redrying
  • Incorrect shielding gas type or flow rate for this wire, causing porosity or excess spatter
  • Wire feed issues (bird-nesting, cast/helix problems) from poor spool storage
  • Wrong polarity setting for the process
  • Cracking in the deposited weld if used outside its qualified base material or thickness range
  • Incomplete fusion from incorrect technique or heat input for the joint design

Inspection checklist

  • Batch/certificate of conformity present and matching the WPS requirement
  • Wire storage conditions (sealed packaging, humidity-controlled store, opened-spool exposure time)
  • Visual weld inspection for porosity, spatter, or undercut
  • Welder qualification and WPS/PQR match for this consumable
  • Shielding gas type/flow rate matches the maker's recommendation
  • Redrying log reviewed if the flux-cored wire has been exposed to humidity

Service intervals

Redry/reconditioning of exposed flux-cored wireper the maker's guidance if left unsealed beyond the stated exposure time - confirm against the data sheet, as this can be a matter of hours to a few days depending on ambient humidity
Stock rotation/shelf-life checkper batch expiry marking, typically reviewed at each stores audit
Batch certificate filing/traceability checkat receipt of each new batch and before use on any class-relevant weld
Storage humidity/condition check for the consumable storeregularly, per the ship's welding store procedure

Typical intervals for this design class, not the manufacturer’s figures for your model. The manufacturer’s manual is binding.

Typical wear limits

Weld deposit mechanical propertiesshould meet the values on the maker's certificate of conformity for this specific batch - do not substitute an unverified batch, confirm against the qualified WPS requirement
Open-spool exposure before redrytypically limited to a matter of hours up to a few days depending on humidity - confirm against the maker's data sheet rather than a generic rule of thumb
Storage humidityflux-cored wire is typically expected to be stored within the range the maker specifies (commonly well below 60% RH) - confirm against the data sheet

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Matching flux-cored wire spool of the same classification and batch approval
  • Correct shielding gas cylinder
  • Matching contact tips for the wire feeder
  • Matching feeder liner
  • Spare gas nozzle/diffuser for the welding gun

Safety

  • Fume extraction required - welding fume inhalation hazard
  • Correct PPE required (eye protection for the arc, gloves, flame-resistant clothing)
  • Gas cylinder handling and securing
  • Fire watch required when welding near fuel/oil systems or in way of insulation

Class survey

Class interest is in the welding procedure and consumable being correctly matched and qualified (approved WPS/PQR, consumable certificate of conformity) for the base material and application, particularly for repair welding on class-relevant structure or pressure parts; retain batch certificates for audit.

Estimated lifetime: Not a running-hours item; this is a welding consumable, not machinery. Unopened shelf life is typically in the order of 1-2 years in proper storage, with a limited open-spool exposure window before redrying is required - confirm against the maker's data sheet and batch marking.

Classification

DNV type approval

Listed in the DNV Approval Finder at the time we recorded it. The certificate is issued by DNV, not by us; check its current status at DNV.

CertificateTAW00000MC
Open the certificate at DNV
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