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BCP 760

Controllable-Pitch Propeller (CPP) · Shaft Line & Propulsion

Technical data from manufacturer or class sources · not yet verified by a person
2,500 kWPower
24Voltage

This equipment is commonly used in large commercial vessels, such as cargo ships and tankers, where reliable propulsion systems are critical for efficient maritime operations. The BCP 760, with its robust design, is specifically engineered to handle the demands of high-power applications, providing optimal performance under various sea conditions. The propeller, made from Cu Ni Al Bronze, ensures durability and corrosion resistance in saltwater environments. It features a diameter of 3000 mm and four blades, delivering a rated power of 2500 kW at a maximum shaft speed of 184 RPM. The hydraulic system, which includes a DENISON PV20E pump and a VEM motor, operates at a calculated pressure of 35 BAR and a working pressure of 45 BAR, ensuring smooth and reliable operation of the pitch control unit. The remote control system, type ERC3000, allows for precise control from both the bridge and engine room, enhancing safety and operational efficiency. Additionally, the sterntube seals and shaft alternator contribute to the overall reliability and maintenance of the system, facilitating smooth and efficient propulsion for the vessel.

Specifications

Technical data.

Reference values — not verified
Diameter3000 mm
Power Rating2500 kW
Max Shaft Speed184 RPM
Number of Blades4
Voltage24 VDC
Power (kW)2500 KW

Source: pdfcoffee.com · not checked against a manufacturer datasheet

Inspection

Inspector Detail

Common issues

  • Hub seal leakage allowing water ingress into the hub oil, visible as milky/emulsified oil on sampling
  • Blade seal wear leading to external oil leakage at the blade root, visible as a sheen in the wake
  • OD box (oil distribution box) seal wear causing internal leakage between pitch control lines
  • Pitch feedback/indicator drift so the bridge pitch indication no longer matches actual blade angle
  • Servo oil contamination (water or particulate) affecting pitch response smoothness
  • Blade bolt or securing ring looseness found at drydock inspection
  • Spline or key wear at the blade-to-hub or shaft coupling over long service life

Inspection checklist

  • Hub oil sampling and analysis (water content, particulate, viscosity) at scheduled intervals
  • Visual check for oil sheen in the wake during operation, indicating a possible seal leak
  • Pitch indicator calibration check against actual blade angle where accessible
  • Hub and OD box seal inspection at each drydock
  • Blade bolt/fastener torque check at drydock per manufacturer's manual
  • Check servo/hydraulic oil cleanliness (particle count) and correct level
  • Check for unusual noise or vibration from the CPP mechanism during sea trials
  • Inspect blades for cavitation erosion, cracks, or leading-edge damage at drydock

Service intervals

Hub oil sampling/analysisevery 3-6 months, or per manufacturer's condition monitoring programme
Hydraulic/servo oil changeper manufacturer's manual - commonly every 1-2 years or on condition
Blade seal renewaltypically at drydock intervals (roughly every 2.5-5 years) - condition and manual dependent
Hub seal renewalcondition-based, checked at each drydock
Pitch indicator calibration checkannually and after any maintenance affecting the OD box

Typical wear limits

Hub oil water contentcommonly flagged for follow-up inspection once free water becomes visible on sampling - exact acceptance limits vary by the maker's own condition monitoring programme, so use Berg Propulsion's criteria for this hub rather than a generic figure

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Hub seal kit
  • Blade seal kit
  • O-rings and gaskets for the OD box
  • Blade securing bolts/fasteners of the correct grade for this hub
  • Hydraulic filter elements

Safety

  • Stored hydraulic pressure in the pitch control system can cause injury if worked on without isolating and depressurising
  • Confined space entry into the shaft tunnel or hub access requires a permit and gas-free check
  • Unexpected pitch movement during maintenance is a crush/entrapment hazard - lock out the control system before hub work
  • Blade work during drydock requires the shaft to be locked against rotation

Class survey

Class typically wants hub oil sample results and any seal/blade work logged against the CPP's continuous survey or drydock survey items; a hub oil sample showing water contamination without a follow-up seal inspection is a common finding.

Estimated lifetime: Not typically hours-rated; overhaul is driven by condition (oil sample results, seal leakage, blade wear) and drydock cycle rather than a fixed running-hour figure - confirm any interval against Berg Propulsion's own manual for the BCP 760.

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