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9LL16/24

Main Engine 4-Stroke · Main Engines (4-Stroke)

Data sheet on file · key figures checked​‍​‍⁠‌‌⁠⁠‌⁠‍‌‌‌‌⁠​‍‌
990 kWPower
9Cylinders
160 mmBore
240 mmStroke

This is a powerful marine diesel engine designed for auxiliary and genset applications. It is manufactured by MAN Energy Solutions and designated as the 9LL16/24. The engine is a four-stroke, in-line, turbocharged diesel engine with a mechanical technology. It features 9 cylinders with a bore of 160 mm and a stroke of 240 mm, operating at a speed of 1000 rpm. The engine can utilize both MGO and HFO as fuel. The 9LL16/24 is capable of generating 990 kW of power at 1200 rpm. Introduced in the 1990s, the engine is IMO Tier II compliant and over 3000 units have been sold globally.

Specifications

Technical data.from datasheet

Every value below comes from the manufacturer datasheet or class-society record on file for this model.

ConfigurationIn-line, 4-stroke, turbocharged diesel engine
Bore x Stroke160 mm × 240 mm
Cylinders available5, 6, 7, 8, 9
Power at 1000 RPM5L: 450 kW; 6L: 570 kW; 7L: 665 kW; 8L: 760 kW; 9L: 855 kW
Power at 1200 RPM5L: 500 kW; 6L: 660 kW; 7L: 770 kW; 8L: 880 kW; 9L: 990 kW
Piston speed8 m/s @ 1000 rpm; 9.6 m/s @ 1200 rpm
BMEP (Brake Mean Effective Pressure)22.4 bar @ 1000 rpm; 20.7 bar @ 1200 rpm
Max combustion pressure170 bar
Compression ratio15.2:1
Swept volume per cylinder4.8 liters
Weight range9.5 to 13.1 tonnes
Dimensions (max)1 m (width) × 2.4 m (height) × 5.8 m (length)
Fuel specificationHFO up to 700 cSt/50°C; heavy fuel oil compliant
Engine type4-stroke, in-line, turbocharged diesel, single-acting
Marine classificationIMO Tier II compliant auxiliary/genset engine
ConfigurationL
Speed (rpm)1000
Fuel TypeMGO/HFO
TechnologyMechanical
Power (kW)990
📄
Download datasheet (PDF) (3502 KB)
Inspection

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Common issues

  • Valve clearance adjustment failures leading to valve bridge guide stress and potential engine breakdown (as noted in provided data).
  • Fuel injection system degradation (nozzle coking, pump wear) due to HFO operation and mechanical control, leading to poor combustion and increased exhaust temperatures.
  • Exhaust valve burning and seat wear, exacerbated by HFO impurities and high thermal loads.
  • Cylinder liner wear and piston ring sticking/breakage, particularly in engines operating on HFO with varying fuel quality.
  • Turbocharger fouling and bearing wear, common with HFO combustion byproducts.
  • Main and connecting rod bearing wear, often linked to lube oil contamination or insufficient filtration.
  • Cooling system issues such as scaling, corrosion, or blockages, affecting engine thermal management.

Inspection checklist

  • Verify and adjust valve clearances according to manufacturer's specifications (critical point for this model).
  • Inspect fuel injection nozzles for proper spray pattern, leaks, and signs of coking; check fuel pump timing and condition.
  • Examine exhaust valves and seats for signs of burning, pitting, or excessive wear; check valve rotators if fitted.
  • Perform crankcase inspection: check for abnormal blow-by, oil mist, bearing discoloration, and crankshaft deflection (if due).
  • Inspect turbocharger for rotor freedom, bearing play, and signs of fouling on compressor and turbine sides.
  • Check cylinder head for external leaks, cracks, and proper seating of securing bolts.
  • Monitor lube oil system: pressure, temperature, filter differential pressure, and review recent oil analysis reports for wear metals and contamination.
  • Inspect cooling water system: check for leaks, proper pressure, temperature, and condition of corrosion inhibitors; inspect heat exchangers.
  • Verify operation of safety devices: overspeed trip, low lube oil pressure shutdown, high cooling water temperature shutdown, and oil mist detector.

Service intervals

Valve clearance check2000-3000 running hours
Fuel injector overhaul3000-6000 running hours
Cylinder head overhaul (valves)6000-12000 running hours
Piston overhaul / Cylinder liner inspection12000-18000 running hours
Main and connecting rod bearing inspection18000-24000 running hours
Turbocharger overhaul12000-24000 running hours
Major engine overhaul (top end)24000-36000 running hours
Major engine overhaul (bottom end)36000-48000 running hours

Typical wear limits

Cylinder liner wear (max ovality/taper)0.6 - 0.8 mm
Piston ring groove wear (axial clearance)0.15 - 0.20 mm (max)
Crankshaft main bearing clearance (max)0.15 - 0.25 mm
Connecting rod bearing clearance (max)0.10 - 0.20 mm
Exhaust valve seat recession (from new)0.5 - 1.0 mm
Valve spindle stem wear (max)0.05 - 0.10 mm
Crankshaft deflection (max between adjacent throws)0.05 - 0.10 mm

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Fuel injector nozzles and elements
  • Exhaust valve spindles and seats
  • Piston rings (complete set for at least one cylinder)
  • Main and connecting rod bearings (one set)
  • Gaskets and O-rings for cylinder heads and fuel system
  • Lube oil and fuel filters (primary and secondary)
  • Starting air valve and relief valve spares
  • Turbocharger bearing cartridge or repair kit

Safety

  • High-pressure HFO leaks: Risk of fire due to hot surfaces and atomized fuel. Ensure proper shielding and leak-off arrangements.
  • Hot surfaces: Exhaust manifold, turbocharger, and cylinder heads operate at high temperatures, posing burn hazards. Ensure insulation is intact.
  • Rotating machinery: Crankshaft, flywheel, and auxiliary drives present entanglement risks. Guards must be in place.
  • Crankcase explosions: Accumulation of oil mist can lead to explosions. Ensure oil mist detector is functional and crankcase ventilation is adequate.
  • Starting air system: High-pressure air can cause injury or damage if pipes or valves fail. Verify relief valves and system integrity.

Class survey

Class surveyors will typically verify the engine's maintenance history and adherence to the Planned Maintenance System (PMS). Key checks include witnessing engine trials (load, speed, emergency stop), inspecting safety devices (overspeed, low LO pressure, high CW temp shutdowns), and examining the integrity of the foundation bolts. A detailed inspection of the fuel oil system (piping, heaters, filters, leak detection), lube oil system (filters, coolers, pumps), and cooling water system (pumps, coolers, expansion tank) is standard. Periodically, crankcase inspections (bearings, crankshaft deflection, oil mist detector) and cylinder head removals for valve and piston inspection will be required as per class rules and running hours. Turbocharger and starting air system integrity are also critical points of inspection.

Estimated lifetime: 80000 - 120000 running hours (before major engine replacement or extensive rebuild)

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