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OG Series Incinerator

Incinerator (IMO MEPC.244) · Incinerator

Technical data from manufacturer or class sources · not yet verified by a person
5 kWPower
200-2000 kg/h solid waste + sludgeCapacity
Waste IncinerationMedium

The TeamTec OG Series is a compact marine incinerator designed to burn sewage sludge and oily waste, delivering up to 5 kW of thermal power while maintaining the IMO‑mandated minimum stack temperature of 850 °C.

Specifications

Technical data.

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Power (kW)5
TypeMarine Incinerator
Service

Service notes.

What our service work and the manufacturer documentation say about keeping this model running.

IMO resolution MEPC.76(40). Min 850°C combustion temp. Annual refractory inspection. Clean sludge nozzle weekly.

Inspection

Common failures & inspection points

Inspection

Inspector Detail

Common issues

  • Refractory lining cracking or spalling from thermal cycling between batch burns
  • Burner nozzle fouling or coking from oily waste with high water or contaminant content
  • Failure to reach or maintain the IMO minimum 850 C combustion chamber temperature, often from wet sludge feed or poor waste segregation
  • Smoke/exhaust duct fouling with unburned particulate, increasing back-pressure
  • Sludge feed pump/valve blockage from inconsistent waste consistency
  • Door seal degradation allowing air ingress and poor combustion control
  • Thermocouple/temperature sensor drift affecting logged combustion temperature accuracy

Inspection checklist

  • Verify the unit reaches and holds the IMO-required minimum combustion chamber temperature of 850 C before and during solid waste charging, with the record logged
  • Inspect refractory lining for cracking, spalling or thinning
  • Check burner nozzle and fuel/waste oil supply for fouling
  • Verify door seals and observation window integrity
  • Check exhaust stack/duct for soot buildup and back-pressure
  • Test temperature sensors/thermocouples against a calibrated reference where practicable
  • Confirm sludge/oily waste feed system (pumps, valves, strainers) operates without blockage
  • Review the incinerator operating log against MARPOL Annex VI record-keeping requirements
  • Check combustion air fan and damper operation

Service intervals

Refractory inspectionat scheduled planned maintenance intervals, condition-based on visible degradation - confirm against the manufacturer's schedule
Burner nozzle cleaning/inspectioncondition-based on burn quality, checked at each planned maintenance visit given the fouling tendency of oily waste
Thermocouple/temperature sensor calibration checkper the manufacturer's schedule and whenever logged temperature readings appear inconsistent
Door seal inspection/renewalcondition-based, checked at routine maintenance rounds

Critical spares

  • Burner nozzle/atomizer
  • Door seal/gasket
  • Thermocouple/temperature sensor
  • Ignition electrode
  • Refractory repair material for the combustion chamber

Safety

  • Combustion chamber and exterior casing surfaces reach high temperature during and after operation - burn hazard for personnel in the incinerator space
  • Incinerating waste with the wrong classification, such as certain plastics or chemical residues, can produce toxic combustion products - crew must follow the vessel's approved waste segregation procedure
  • Failure to reach the IMO minimum combustion temperature while still logging normal operation is both a safety and a MARPOL compliance issue
  • Fuel/waste oil supply lines near a hot combustion chamber are a fire risk if leaking

Class survey

Incinerators are surveyed against MARPOL Annex VI type-approval and the IMO minimum operating temperature requirement; class and flag state typically check the vessel's incinerator operating log and confirm the unit matches its type-approval certificate rather than inspecting wear parts directly.

Estimated lifetime: Marine incinerators of this type are commonly kept in service 15-20 years with ongoing refractory and burner component renewal - the casing itself is not normally the limiting factor

Spares

Replacement Parts

Spare parts notes

Spare parts via TeamTec (Wärtsilä) or authorised distribution partners. Lead time: 2-6 weeks.

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