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5LDK-20

Main Engine 4-Stroke · Main Engines (4-Stroke)

Class-certified type (DNV register) · technical data sheet not yet verified
925 kWPower
5Cylinders
200 mmBore
300 mmStroke
Daihatsu in the SpecCodex register — view brand page →

The Daihatsu 5LDK‑20 is a 5‑cylinder vertical water‑cooled direct‑injection diesel engine delivering up to 925 kW at 900 rpm, capable of running on both marine diesel oil (MDO) and heavy fuel oil (HFO).

Specifications

Technical data.reference — unverified

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TypeVertical water-cooling direct injection 4-cycle diesel engine
Mean Effective Pressure (Pme)2.16-2.45 MPa
Piston Speed @ 900 RPM9.00 m/sec
Piston Speed @ 720 RPM7.20 m/sec
6DK-20e Dry Weight16.0 tonnes (16000 kg)
5DK-20e Dry Weight13.5 tonnes (13500 kg)
8DK-20e Dry Weight22.0 tonnes (22000 kg)
Displacement (6-cylinder calculated)56.5 liters (56500 cc)
Cooling SystemJacket cooling with fresh water and sea water cooler option
Fuel InjectionDirect injection with nozzle cooling system (critical for HFO operation)
Starting SystemDirect electric start (6DK+); Air motor start (5DK)
Power (kW)925
Speed (rpm)900
Fuel TypeHFO/MDO
ConfigurationL
Inspection

Inspector Detail

Common issues

  • Cylinder liner wear, accelerated when running extensively on HFO
  • Piston ring wear or sticking from carbon deposits
  • Injector wear causing black smoke or uneven cylinder exhaust temperatures
  • Turbocharger fouling reducing available power at rated rpm
  • Governor or fuel rack linkage wear affecting speed control
  • Jacket cooling water corrosion where inhibitor levels are not maintained
  • Main/big-end bearing wear over extended service

Inspection checklist

  • Check exhaust gas temperature spread between cylinders
  • Inspect turbocharger for fouling and bearing condition
  • Check cylinder liner bore for wear and scuffing
  • Inspect piston rings and ring grooves at overhaul
  • Check fuel injector spray pattern and opening pressure
  • Verify jacket cooling water treatment and inhibitor concentration
  • Sample crankcase lube oil for fuel/water contamination
  • Check main and big-end bearing clearances at scheduled overhaul
  • Test governor response and overspeed trip
  • Inspect fuel rack and linkage for wear/free play

Service intervals

Lube oil sample analysismonthly
Lube oil and filter changeper maker specification and oil analysis trend
Fuel injector overhaulevery 4,000-6,000 running hours
Piston/liner inspection (top overhaul)every 8,000-10,000 running hours
Main/big-end bearing inspectionevery 10,000-14,000 running hours
Turbocharger overhaulevery 6,000-10,000 running hours, per maker interval

Typical wear limits

Cylinder liner wearcommonly limited to roughly 0.3-0.5% of bore diameter for this class of medium-speed trunk piston engine before renewal is considered - confirm the exact figure against Daihatsu's DK-20 manual
Piston ring end gapwear limit is maker-specific for this bore/stroke - confirm against Daihatsu's manual rather than a generic figure
Main/big-end bearing clearancetypically a few tenths of a millimetre depending on journal size - confirm against the maker manual before condemning a bearing

Ranges are typical for this design class. Always confirm against the manufacturer documentation for your serial number.

Critical spares

  • Fuel injector
  • Piston ring set
  • Cylinder liner
  • Exhaust valve and seat
  • Main bearing shells
  • Big-end bearing shells
  • Cylinder head gasket set

Safety

  • High-pressure fuel injection system - a fine fuel jet can penetrate skin, never check for leaks by hand
  • Hot exhaust manifold and turbocharger surfaces
  • Rotating flywheel and coupling guards must be fitted before running
  • Heavy fuel oil handling where fitted - burns and fire risk from hot HFO
  • Crankcase pressure relief provisions must be kept clear and functional

Class survey

Main propulsion engines are Continuous Survey Machinery items; class attends crankshaft deflection readings, bearing clearance records and governor/overspeed trip tests at survey, with running hours since major overhaul reviewed where the vessel is enrolled in a Continuous Machinery Survey scheme.

Estimated lifetime: Medium-speed trunk piston engines of this smaller bore class typically run to a major overhaul in the 20,000-28,000 running hour range, with overall engine life exceeding 80,000-100,000 hours through successive parts renewal - typical for this engine family.

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